HP 200LX USB / Power Supply dongle

I’ve got a 1998 HP 200LX palmtop. Wikipedia describes it as:

a personal digital assistant introduced by in 1994. It was often called a palmtop computer, and it was notable that it was, with some minor exceptions, a MS-DOS-compatible computer in a palmtop format, complete with a monochrome graphic display, qwerty keyboard, serial port, and PCMCIA expansion slot.

What I wanted was a single “dongle” that will allow me to connect to the palmtop over USB as well as power/charge it. Unfortunately it require 12V DC to charge or run the plamtop so I’m going to need to use a DC/DC boost converter.

Some links for those that want know more about the HP 200LX

Design

The USB to Serial system is designed around a FTDI FT232RL USB to serial converter and a SIPEX SP213ECA RS232 Transceiver. All of the RS232 signals are converted, this allow you to do full hardware flow control.

The HP 200LX uses a proprietary serial plug.It’s a 10 pin 2mm spaced double row plug.

Pin Pin Name Description
1 DSR Data Set Ready
2 DCD Data Carrier Detect
3 RTS Request To Send
4 RxD Received Data (by DTE)
5 CTS Clear To Send
6 TxD Transmitted Data (by DTE)
7 RI Ring Indicator
8 DTR Data Terminal Ready
9 Shield Cable shield, not used in my design
10 GND Signal Ground

The DC/DC boost converter is designed using a National Semi LM2735XMF. The boos converter should be able to supply 12v@200mA to the palmtop, this is enough to run it and charge the batteries. If you have other devices plugged in, modems or CF cards, you might go over the specified max current. There is a polyfuse to protect the USB port from over current in the event of a short circuit.

PCBs

I got the PCBs manufactured by ITead Studio using their PCB Prototyping service. By the way if you use ITead have a look at Flemming Frandsen tips and tricks page before you send your boards off.

The PCBs are quite densely packed and measure 30mm x 30mm. I’ve kept the design rules at 8mil tracks with 8mil spacing.

Finished Dongle

I will heat shrink the board to protect it.  I just left it off so you could see what it looks like.

Conclusion

The final board is quite small and easy to use and now that I can charge off USB I can charge the palmtop almost anywhere. The serial connection has been tested up to 115200 baud and it seems to work fine. Overall I call it a quite successful project.

On a side, the answer to “Why the hell would you want to build this for a 1998 DOS computer with no network connection and mono screen?”

the answer is:

’cause I can and it’s fun to completely over engineer a solution plus I was looking for an excuse to test ITead Studio and finally I needed a USB to Serial connection, then why not throw in a charger too.

Download

You can download the Schematics, PCB layout from the git repository.

git clone git://stewartallen.org/hp200lx_psu.git

or you can just browse the repository.

Licenses

Creative Commons License HP 200LX USB / Power Supply dongle schematics and PCB layouts are licensed under a Creative Commons Attribution-NonCommercial-ShareAlike 3.0 Unported License.

Posted in Hardware Design by Stewart at April 17th, 2011.
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4 Responses to “HP 200LX USB / Power Supply dongle”

  1. Rudie Shepherd says:

    Very cool. I like the power supply idea. Could be useful in a bunch of other “heritage preservation” projects :)

    I recently learnt PCB-Pool is now also operating in South Africa. I’m itching to give it a try.

    • Stewart says:

      Thanks for the comment.

      Yea I’ve used PCB Pool in the past, see my Mindstorms optical rangefinder project. They are OK if time is important, I got my PCB’s from them in 8 days.

      There are a few drawbacks with them though. Firstly their production capabilities seem very limited, I designed to 12/12 mil rules and they told me that was basically their limit. They do spec 6/6 mil though, so I’m not sure what the story is. They are also expensive (about 7x more) compared to ITead Studio for the same design and quantity.

      On the other hand ITead PCBs could take 3 weeks+ to get to you. ITead has some other quirks too, check my link in the post.

      I see your windows live blog is offline. What are you busy with? Do you have a link or blog post on it?

  2. silviu says:

    Hi,

    Would you be selling one of those by any chance?

    Thanks.

    • Stewart says:

      No sorry, but I have a few spare PCB’s, I can post you one if you want. I’ve found that the boost converter is a bit under spec’d if the batteries are very flat. I suspect the inductor is becoming saturated, but I’ve not done extensive testing. So you might need to fix that before you get it to work in all circumstances.

      If you want one, you can mail me at me(at)stewartallen.org with your PO Box or address

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